35kV 46kV Power Transformer

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35kV 46kV Power Transformer

Zisheng ELECTRIC's 35kV and 46kV power(electrical) transformer complies with international standards such as IEC and ANSI, and features high efficiency, low loss, and strong insulation. This product is widely used in power grid main transformers, power plants, industrial and mining enterprises, and large infrastructure projects. Key features include mineral oil or FR3 natural ester insulation (ONAN/ONAF/ODAF cooling options), copper or aluminum windings, primary voltages 35kV or 46kV (grounded wye or delta, with dual-voltage configurations), secondary voltages 6.6kV, 11kV, 13.8kV, 33kV, or custom (e.g., 13.8kV/480V or 35kV/11kV), BIL ratings 200–650kV depending on voltage class, impedance typically 8–12%, ±2×2.5% or ±5% off-load tap changer (OLTC optional), conservator tank or sealed tank design, Buchholz relay, pressure relief device, oil temperature gauges, winding temperature indicators, and ANSI 61 gray or custom tank finish.

Key Features:

  • High Voltage Transmission Capability
  • High Efficiency & Low Loss Design
  • Strong Mechanical & Electrical Performance
  • Reliable Insulation System
  • Advanced Cooling System

The 35kV / 46kV Power Transformer is a high-voltage power conversion solution designed for transmission and distribution networks, industrial power systems, and large-scale energy projects. It is engineered to provide safe, stable, and efficient voltage transformation for utilities, renewable energy plants, mining operations, oil & gas facilities, and major infrastructure projects.

Designed according to international power transformer standards, this transformer combines advanced electromagnetic design, high-quality materials, and strict manufacturing processes to achieve excellent efficiency, reliable operation, and long service life under demanding operating conditions.


Advanced Core Design

The transformer adopts a high-quality grain-oriented silicon steel core with a multi-step lap joint structure. This optimized magnetic circuit design effectively reduces magnetic flux leakage, no-load losses, and operating noise.

The high-performance core ensures:

  • Lower energy consumption
  • Improved transformer efficiency
  • Reduced operating temperature
  • Stable long-term performance

Reliable Winding System

The winding system is manufactured using high-conductivity copper or aluminum conductors with advanced winding technology.

The optimized winding structure provides:

  • Excellent electrical conductivity
  • Strong mechanical strength
  • High short-circuit withstand capability
  • Improved thermal performance
  • Stable operation under heavy loads

The transformer winding design can be customized according to different voltage levels, capacity requirements, and application conditions.


Efficient Insulation & Cooling System

The 35kV / 46kV power transformer uses a reliable insulation system with high-quality transformer oil as the cooling and insulation medium.

The optimized cooling structure provides:

  • Efficient heat dissipation
  • Stable operating temperature
  • Improved overload capability
  • Extended insulation life

Cooling methods include:

  • ONAN (Oil Natural Air Natural)
  • ONAF (Oil Natural Air Forced)

Additional cooling configurations can be provided for special applications.


Strong Mechanical Structure

The transformer tank adopts a robust welded steel structure designed to withstand transportation stress, internal pressure changes, and long-term outdoor operation.

Features include:

  • High-strength oil tank construction
  • Excellent sealing performance
  • Corrosion-resistant surface treatment
  • Suitable for outdoor substations and harsh environments

The transformer can be equipped with accessories such as:

  • Conservator tank
  • Buchholz relay
  • Pressure relief device
  • Oil level indicator
  • Temperature monitoring system
  • Online monitoring system (optional)

Advanced Manufacturing & Quality Control

Every 35kV / 46kV Power Transformer is manufactured through strict production procedures, including:

  1. Raw material inspection
  2. Core cutting and assembly
  3. Precision winding process
  4. Vacuum drying treatment
  5. Vacuum oil filling
  6. Final assembly inspection
  7. Complete electrical testing

Before shipment, each transformer undergoes comprehensive testing, including:

  • No-load loss test
  • Load loss test
  • Voltage ratio test
  • Winding resistance test
  • Insulation resistance test
  • Dielectric strength test
  • Temperature rise test
  • Leakage test

This ensures reliable operation and compliance with international standards.


Main Product Features

High Voltage Performance

  • Designed for 35kV and 46kV power systems
  • Suitable for medium and high voltage substations
  • Reliable voltage conversion capability

High Efficiency & Energy Saving

  • Low-loss core design
  • Reduced operating costs
  • Improved power system efficiency

Reliable Operation

  • Strong overload capability
  • Excellent short-circuit resistance
  • Stable performance under continuous operation

Long Service Life

  • High-quality materials
  • Advanced insulation system
  • Reduced maintenance requirements

Flexible Customization

  • Customized capacity options
  • Different voltage ratios available
  • Copper or aluminum winding options
  • Various protection and monitoring configurations

About ZISHENG ELECTRICAL

Zisheng are a professional 19+ years manufacturer in producing Oil-Immersed Transformers, Compact Substation, Pad Mounted Transformers, Pole Mounted Transformers and Dry Type Transformers. We own the certificates of ISO/CE/IEC 60076 and TUV Rheinland.
Transformers undergo rigorous FAT and type testing, support voltage/capacity customization. Welcome to consult for Catalog and Product. you can contact us at email [email protected].

Solar Power Plant Grid Connection Project – Middle East

A large-scale solar power project required a reliable high-voltage transformer solution to connect the renewable energy generation system to the regional power grid. Due to high ambient temperatures and continuous outdoor operation requirements, the customer selected a 35kV Power Transformer for the project.

The transformer was designed with a low-loss silicon steel core, high-strength winding structure, efficient oil cooling system, and advanced protection configuration to ensure stable voltage conversion and reliable grid connection.

After installation and commissioning, the transformer successfully supported the solar power plant’s energy transmission, improved power system stability, and provided reliable operation under demanding environmental conditions.

Project Type: Solar Power Plant Grid Connection
Product: 35kV Power Transformer
Application: Renewable Energy Substation
Voltage: 35kV / 10kV (Customized)
Standard: IEC 60076


Project Highlights

  • Reliable operation in high-temperature outdoor environments
  • Efficient power conversion with low energy losses
  • Stable grid connection for renewable energy generation
  • Long-term continuous operation with low maintenance requirements

35kV Power Transformer — Reliable Energy Transmission Solution for Renewable Energy and Power Infrastructure Projects.

Rated Power5000-400000kVA
Rating Primary Voltage35kV, 34.5kV, 33kV, 46kV
Secondary Voltage6.6kV

10kV

13.8kV

Customized

Frequency50/60Hz
Vector GroupDyn11, YD11, YNd11
Winding MaterialAluminum/Copper
EfficiencyAs IEEE, CAS Std or Customized
Impedance VoltageAs IEC
Altitude≤1,000m or Customized
Enclosure materialMid Steel
HV Bushing
LV Bushing
OLTC/NLTC
Lifting hook for complete transformer
Name plate
Oil temperature
Winding temperature
Radiators
Oil level
Pressure relief valve
CT

The 35kV / 46kV Power Transformer is widely used in high-voltage power transmission and distribution systems, providing reliable voltage conversion and stable energy supply for large-scale power projects.

1. Utility Power Grid

Used in regional substations and distribution networks to step down high voltage electricity and deliver reliable power to residential, commercial, and industrial users.

2. Renewable Energy Projects

Applied in solar farms, wind power plants, and energy storage systems for voltage boosting, grid connection, and efficient renewable energy transmission.

3. Industrial Power Systems

Provides stable power supply for large industrial facilities, including:

  • Steel plants
  • Chemical factories
  • Manufacturing plants
  • Industrial parks

Supporting heavy electrical loads and continuous production operations.

4. Mining & Oil and Gas Industry

Designed for demanding environments, supplying reliable power for:

  • Mining operations
  • Oil fields
  • Gas processing plants
  • Remote industrial facilities

5. Infrastructure Projects

Used in large-scale infrastructure systems such as:

  • Railways
  • Airports
  • Urban power networks
  • Municipal projects

6. Power Generation Facilities

Suitable for conventional and renewable power plants, supporting efficient power transmission from generation units to the grid.

The 35kV / 46kV Power Transformer is mainly used for high-voltage power transmission and distribution systems, including utility substations, industrial power plants, renewable energy projects, mining facilities, and large infrastructure projects.

It provides high efficiency, reliable voltage conversion, strong overload capability, excellent short-circuit resistance, and long service life, making it suitable for continuous operation in demanding power systems.

The voltage ratio can be customized according to project requirements, such as 35kV/10kV, 35kV/0.4kV, 46kV/13.8kV, or other customized voltage levels.

The standard cooling methods include:

  • ONAN (Oil Natural Air Natural)
  • ONAF (Oil Natural Air Forced)

Additional cooling systems can be customized according to capacity and operating conditions.

Yes. The transformer can be designed for outdoor installation and customized for harsh conditions such as high temperature, humidity, dust, coastal environments, and industrial areas.

The transformer can be equipped with protection and monitoring accessories, including:

  • Buchholz relay
  • Pressure relief device
  • Oil temperature indicator
  • Winding temperature indicator
  • Oil level indicator
  • Online monitoring system (optional)

Each transformer undergoes strict factory testing, including:

  • No-load loss test
  • Load loss test
  • Voltage ratio test
  • Winding resistance test
  • Insulation resistance test
  • Dielectric strength test
  • Temperature rise test
  • Leakage test

Yes. We provide customized solutions including:

  • Rated capacity
  • Voltage ratio
  • Frequency (50Hz/60Hz)
  • Cooling method
  • Winding material
  • Tap changer type
  • Protection configuration

The transformer is designed and manufactured according to international standards such as IEC 60076, ensuring safety, reliability, and stable performance.

With proper installation, operation, and maintenance, the transformer can provide reliable service for 25–30 years or more.

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+86-191-3128-5373 +86-191-3128-5373 [email protected]