Custom 380V 660V Low-Voltage Switchgear - ZISHENG - Professional Oil Immersed Transformer Manufacturer

Custom 380V 660V Low-Voltage Switchgear

Switchgear Series

Custom 380V 660V Low-Voltage Switchgear

Custom 380V 660V Low-Voltage Switchgear is a reliable power distribution and control solution for industrial, commercial, infrastructure, and energy projects. Designed for 380V and 660V AC systems, it offers flexible configurations, customized busbars, circuit breakers, protection devices, and IP ratings to meet different project requirements. Suitable for power distribution, motor control, manufacturing plants, mining, renewable energy, and EPC projects.

Key Features:

  • Customized Electrical Configuration
  • Modular Construction
  • High Current Capacity
  • Safe Operation
  • Easy Maintenance

Custom 380V 660V Low-Voltage Switchgear is a modular low-voltage power distribution and control system designed for AC power distribution, motor control, power conversion and electrical equipment protection.

The switchgear is available for 380V and 660V low-voltage systems and can be customized according to project requirements, including rated current, busbar configuration, feeder arrangement, protection devices, enclosure protection, internal separation and control functions.

The MNS-type configuration is particularly suitable for applications requiring flexible feeder combinations, compact installation and convenient maintenance. Typical systems use modular compartments and withdrawable or fixed functional units. Similar 380/660V MNS systems commonly support 50/60Hz operation and high-current busbar configurations.

The equipment can be engineered according to IEC 61439-1 and IEC 61439-2, with other standards available according to the destination market and project specification. IEC 61439-1 defines general construction, service-condition, technical and verification requirements, while IEC 61439-2 provides specific requirements for power switchgear and controlgear assemblies.

About ZISHENG ELECTRICAL

Zisheng are a professional 19+ years manufacturer in producing Oil-Immersed Transformers, Compact Substation, Pad Mounted Transformers, Pole Mounted Transformers and Dry Type Transformers. We own the certificates of ISO/CE/IEC 60076 and TUV Rheinland.
Transformers undergo rigorous FAT and type testing, support voltage/capacity customization. Welcome to consult for Catalog and Product. you can contact us at email [email protected].

The Custom 380V 660V Low-Voltage Switchgear can be configured according to the electrical system, load requirements, installation environment, and project specifications. The following parameters are typical reference values; final ratings are confirmed during engineering design.

Item Technical Specification
Product Type Low-Voltage Switchgear / Distribution Switchboard
Model MNS / Customized
Rated Voltage 380V / 400V / 415V / 440V / 480V / 660V AC
Rated Insulation Voltage Up to 1000V AC
Rated Frequency 50Hz / 60Hz
System Configuration 3P3W / 3P4W / 3P5W
Rated Current Customized according to load requirements
Main Busbar Current Up to 6300A, customized
Vertical Busbar Current Customized according to feeder configuration
Rated Short-Time Withstand Current Customized according to system short-circuit level
Peak Withstand Current Customized according to project requirements
Short-Circuit Protection ACB / MCCB / MCB / Fuse
Incoming Feeder ACB / MCCB / Switch Disconnector
Outgoing Feeders MCCB / MCB / Fuse / Motor Feeder
Structure Fixed / Withdrawable
Functional Units Fixed / Plug-in / Withdrawable Drawer
Internal Separation Form 2 / Form 3 / Form 4
Enclosure Protection IP30 / IP40 / IP42 / IP54, optional
Enclosure Material Cold-Rolled Steel / Galvanized Steel
Busbar Material Copper / Aluminum
Main Busbar Horizontal Copper/Aluminum Busbar
Distribution Busbar Vertical Busbar, customized
Neutral Busbar N Busbar, optional
Earth Busbar PE / PEN Busbar
Cable Entry Top / Bottom
Installation Indoor / Outdoor
Cooling Method Natural Ventilation / Forced Ventilation, optional
Metering Ammeter / Voltmeter / Multifunction Power Meter
Protection Functions Overload / Short Circuit / Earth Fault / Overvoltage / Undervoltage
Motor Control DOL / Star-Delta / Soft Starter / VFD, optional
Power Factor Compensation Capacitor Bank, optional
ATS Function Optional
Surge Protection SPD, optional
Communication RS485 / Modbus RTU / Other protocols, optional
Control System Manual / Automatic / PLC Control
Monitoring Local / Remote Monitoring, optional
Operating Environment Customized according to project conditions
Ambient Temperature Typically -5°C to +40°C, subject to design requirements
Installation Altitude Standard configuration subject to applicable requirements; high-altitude customization available
Relative Humidity Suitable for normal industrial environments; customized for high-humidity applications
Corrosion Protection Standard / Enhanced coating system, optional
Color RAL color or customized
Applicable Standard IEC 61439-1 / IEC 61439-2
Testing Routine Verification and Functional Testing
Customization Electrical configuration, dimensions, components and protection functions can be customized

Main Electrical Configuration

Incoming Section

  • ACB or MCCB
  • Current transformer
  • Multifunction power meter
  • Protection relay
  • Surge protection device
  • Voltage/current monitoring

Busbar Section

  • Main horizontal busbar
  • Vertical distribution busbar
  • Neutral busbar
  • Protective earth busbar
  • Copper or aluminum conductor options

Outgoing Section

  • MCCB/MCB feeders
  • Motor feeders
  • Capacitor compensation feeders
  • Lighting and auxiliary feeders
  • Transformer feeders
  • Generator feeders
  • Solar PV/BESS feeders

Typical Configuration

For a typical 380V/660V industrial power distribution system, the switchgear can be configured as:

Incoming ACB → Main Busbar → Bus Coupler → Outgoing MCCB/MCB Feeders → Motors / Transformers / Production Equipment

The final rated current, short-circuit withstand level, busbar size, breaker specifications and cabinet dimensions should be determined from the Single Line Diagram (SLD), load list and project short-circuit calculation, rather than from the 380V/660V system voltage alone. IEC 61439-1/-2 specifies the relevant requirements and verification framework for low-voltage assemblies.

The Custom 380V 660V Low-Voltage Switchgear is designed for reliable power distribution, circuit protection, motor control, and electrical monitoring in a wide range of industrial, commercial, infrastructure, and energy applications. The system can be customized according to the project voltage, load capacity, feeder configuration, protection requirements, and installation environment.

1. Industrial Manufacturing

Low-voltage switchgear is widely used as the main distribution and control system for industrial facilities.

Typical applications include:

  • Production lines
  • Manufacturing machinery
  • Motors and drives
  • Pumps and compressors
  • Fans and ventilation systems
  • Welding equipment
  • HVAC systems
  • Factory lighting and auxiliary loads

The switchgear can distribute power to multiple production areas while providing circuit protection and centralized control.

2. Mining and Heavy Industry

Mining and heavy industrial facilities require reliable power distribution for high-capacity equipment and continuous operation.

Typical applications include:

  • Crushers
  • Conveyors
  • Grinding systems
  • Ventilation equipment
  • Dewatering pumps
  • Material handling systems
  • Processing plants
  • Heavy-duty motors

Customized motor feeders, high-current busbars, and protection systems can be configured according to the project requirements.

3. Water and Wastewater Treatment

The switchgear is suitable for power distribution and motor control in water supply and wastewater treatment facilities.

Typical loads include:

  • Water pumps
  • Sewage pumps
  • Blowers
  • Mixers
  • Dosing systems
  • Filtration equipment
  • Aeration systems
  • Auxiliary electrical equipment

Motor control units can be configured with DOL starters, star-delta starters, soft starters, or VFDs.

4. Power Generation Projects

The switchgear can be used for low-voltage power distribution in various power generation facilities.

Applications include:

  • Diesel generator plants
  • Gas power plants
  • Hydropower stations
  • Solar power plants
  • Wind energy facilities
  • Hybrid power systems

Typical functions include auxiliary power distribution, generator-related distribution, motor control, and emergency power systems.

5. Solar PV and Renewable Energy

For renewable energy projects, customized low-voltage switchgear can support AC power distribution and auxiliary electrical systems.

Typical applications include:

  • Solar inverter output distribution
  • Transformer low-voltage-side distribution
  • Auxiliary power systems
  • HVAC equipment
  • Pump and ventilation systems
  • Monitoring and control systems
  • Energy management equipment

The configuration can be designed according to the project’s inverter capacity, transformer rating, feeder quantity, and protection requirements.

6. Battery Energy Storage Systems

The switchgear can be integrated into Battery Energy Storage System (BESS) projects for auxiliary and low-voltage AC distribution.

Typical applications include:

  • Auxiliary power distribution
  • Battery container auxiliary loads
  • HVAC systems
  • Cooling systems
  • Fire protection systems
  • Control and monitoring equipment
  • Transformer low-voltage distribution

Communication and monitoring functions can be added for integration with the project’s energy management system.

7. Oil and Gas Facilities

The equipment can be customized for power distribution and motor control in oil and gas facilities.

Typical applications include:

  • Pumps
  • Compressors
  • Fans
  • Process equipment
  • Utility systems
  • Control systems
  • Auxiliary loads

For demanding environments, the switchgear can be configured with enhanced corrosion protection, environmental protection, and project-specific electrical components.

8. Commercial Buildings

The switchgear provides centralized low-voltage power distribution for large commercial and public buildings.

Typical applications include:

  • Office buildings
  • Shopping malls
  • Hotels
  • Hospitals
  • Schools and universities
  • Convention centers
  • Public facilities

It can supply power to lighting, HVAC, elevators, pumps, fire protection systems, and other building services.

9. Data Centers

For data centers, low-voltage switchgear can support the distribution of critical and auxiliary electrical loads.

Typical applications include:

  • UPS systems
  • Cooling equipment
  • Chillers
  • Pumps
  • Ventilation systems
  • Generator auxiliary systems
  • Lighting and building services

The system can be customized with dual incomers, bus couplers, automatic transfer functions, metering, monitoring, and communication interfaces according to redundancy and reliability requirements.

10. Infrastructure Projects

The switchgear is suitable for a wide range of infrastructure and public utility projects.

Typical applications include:

  • Airports
  • Railway stations
  • Metro systems
  • Ports
  • Tunnels
  • Public utility facilities
  • Transportation systems
  • Municipal infrastructure

The cabinet configuration can be customized according to the power distribution system and site installation conditions.

11. Cement, Steel and Process Industries

Heavy industrial applications often require high-current power distribution and centralized motor control.

Typical equipment includes:

  • Crushers
  • Mills
  • Conveyors
  • Large pumps
  • Industrial fans
  • Compressors
  • Process machinery

High-capacity busbars, withdrawable feeders, and advanced motor protection can be selected according to the load characteristics.

12. Renewable Energy and Microgrid Systems

The switchgear can form part of an integrated power distribution system for:

  • Solar PV
  • Wind power
  • BESS
  • Diesel generators
  • Hybrid power systems
  • Microgrids

Customized protection, automatic transfer, power monitoring, and communication functions can be integrated according to the overall system design.

Custom 380V 660V Low-Voltage Switchgear is an electrical distribution and control system designed for 380V and 660V AC power systems. It integrates circuit breakers, busbars, protection devices, metering, control components, and optional communication systems for power distribution, motor control, and electrical protection.

Yes. The switchgear can be customized according to your project requirements, including:

Rated voltage and frequency
Rated current
Short-circuit level
Incoming and outgoing feeders
Busbar configuration
Circuit breaker type
IP protection rating
Cabinet dimensions
Motor control functions
Metering and monitoring
Communication protocols
Installation environment

The standard system is designed for 380V and 660V AC. Other low-voltage ratings, such as 400V, 415V, 440V, 480V, and 525V, can also be customized.

Both 50Hz and 60Hz systems are available.

Depending on the electrical design, the switchgear can be equipped with:

ACB (Air Circuit Breaker)
MCCB (Molded Case Circuit Breaker)
MCB (Miniature Circuit Breaker)
Fuse-based protection devices
Motor protection breakers

The final selection depends on the rated current, breaking capacity, and protection requirements.

Yes. Both configurations are available.

Fixed type is suitable for standard and economical power distribution applications.

Withdrawable type is suitable for projects requiring easier maintenance, flexible operation, and convenient replacement of functional units.

The rated current and busbar capacity can be customized according to the project requirements. Typical main busbar ratings can range from lower current systems up to 6300A, depending on the switchgear design and selected components.

Typical protection options include:

IP30
IP40
IP42
IP54

The required protection level should be selected according to the installation environment, ventilation requirements, dust, humidity, and other site conditions.

Yes. Motor control units can be integrated for applications such as:

Pumps
Fans
Compressors
Conveyors
Production machinery

Available starting methods can include DOL, Star-Delta, Soft Starter, and VFD, depending on the motor and project requirements.

Yes. Capacitor banks and automatic power factor correction systems can be integrated into the switchgear or supplied as a separate section.

Yes. An ATS or automatic transfer system can be configured for applications requiring automatic switching between:

Utility and generator
Normal and emergency power
Dual incoming power supplies

Yes. Optional intelligent monitoring and communication features can include:

Multifunction power meters
Energy meters
Current and voltage monitoring
Breaker status monitoring
Temperature monitoring
RS485
Modbus RTU
Ethernet
SCADA or PLC integration

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